How do you ensure quality control for customsized LED display modules from factory to shipment?
Step 1: Premium Raw Material Selection & Int'l Partnerships
We have an annual production capacity of more than 15,000 square meters of LED displays. Only high-grade raw materials are used to ensure stable performance and excellent quality. We work closely with leading global suppliers such as Nationstar, Meanwell, ChipOne for chips, power supplies, ICs and 1.6mm PCBs.
Step 2: LED Chip High-Temperature Baking Before SMT Assembly
Before SMT Assembly,LED chips undergo 72-hour baking at 100℃ to keep them dry, effectively reducing the defect rate in the subsequent SMT assembly stage.
Step 3: SMT Assembly – Curing & AI Defect Inspection
During SMT assembly, LED chips and ICs are cured via high-temperature baking. AI-equipped equipment is used to inspect defect rates and screen out defective products, ensuring assembly precision.
Step 4: 2nd Defect Screening Before Module Assembly
After completing the SMT assembly process, a second round of defect screening is conducted prior to module mask assembly, achieving the pursuit of excellence in quality control.
Step 5: Module Light-Emitting Angle Inspection & Judgment
After module mask assembly, modules are placed on the aging test rack to check for uneven brightness (light/dark areas) and verify consistency of light-emitting angles (120-160°, refer to parameter sheet). Consistent angles allow progression to module aging tests; inconsistent angles trigger full-batch re-production.
Step 6: 6th Defect Screening During Module Aging Test
The 6th round of defect screening is performed during the module aging test. We only select modules that have passed all 6 previous inspections, strictly controlling product quality.
Step 7: 7th Quality Aging Test (48h) After Final Assembly
Qualified modules are transferred to the assembly workshop. After final assembly, the 7th quality aging test is conducted, lasting 48 hours. These 7 rounds of quality checks ensure flawless LED display quality.
Yes, both our LED floor tiles and transparent LED displays are professionally engineered and fully certified for safe and stable operation in high-traffic public scenarios, including shopping malls, exhibition halls and commercial plazas, with comprehensive safety protection designs.
1. LED Floor screen
·Electrical & Environmental Safety: Stable optimized circuit design with excellent heat dissipation, IP65 full waterproof and dustproof rating, adapts to -30℃~65℃ extreme temperature changes, no overheating, short circuit or moisture damage risks.
·Structural & Load-bearing Safety: Robust die-casting aluminum cabinet structure, supports heavy load up to 1.5 tons per square meter, anti-collision and anti-deformation, perfectly adapts to long-term pedestrian trampling and dynamic scene use.
·Material & Anti-slip Safety: High-strength waterproof acrylic surface with professional anti-slip treatment, effectively prevents slipping accidents in crowded scenes; high-quality flame-retardant materials meet public space fire safety standards.
2. Transparent LED Displays
·Electrical Safety: Stable circuit design with 100,000-hour lifespan, -30℃~65℃ wide temperature operation, IP40/IP61 dustproof and waterproof protection, no overheating or short circuit risks.
·Structural Safety: Ultra-thin flexible PET film structure, strong adhesion to glass without drilling, no falling or loosening risks, safe front/rear maintenance.
·Material Safety: Flame-retardant substrate, high-quality components with high temperature and aging resistance, meeting public space fire safety standards.
3. Official Safety Certifications & Test Reports
All products have CE, FCC, RoHS and other mainstream commercial certification qualifications. All safety indicators fully meet the safety operation requirements of public high-traffic areas.
https://www.oscarled.com/albania-3x2m-p3-91-7-81-outdoor-transparent-led-display.html
Contact: Chen Jun
Contact number:+86 188 1890 1997
Email: admin@ledscreenwholesale.com
WhatsApp: +86 188 1890 1997
Address : Room S163, 2nd Floor, Capital Plaza, 61-65 Ham Road South, Tsim Sha Tsui, Hong Kong,China